The COMPACS® system
Real-time vibration diagnostics
of machinery with probability close to 1
Русский Русский     EnglishEnglish 
Menu
Home
Products
Customers & responses
Personnel training
About company
News
Publications
Contacts
Awards
  • 2016 "Russia’s Honoured Engineer"
  • 2016 "Recognition"
  • 2016 "Import Substitution"
  • 2016 "Innovations and Quality"
  • 2015 "Outstanding manager"
  • 2015 "100 best goods of Russia"
  • 2015 "ESQR’s Quality Achievements Awards"
  • 2014 "Best Quality of Rolling Stock and Complex Technical Systems Contest conducted by Russian Railways"
  • 2014 "Highly-efficient  company"
  • 2014 "Reliable supplier"
  • 2014 "Leader of the Industry"
  • 2014 "Accountant of the Year"
  • 2014 "Technological breakthrough"
  • 2013 "Business elite of Russia"
  • 2013 "Top 100 of Russian Goods"
Tags Cloud
Follow us
Facebook Twitter LinkedIn YouTube Google+ RSS
Certification
In 2001 the quality management system of DYNAMICS SPC was put through facultative certification. In 2018 it was recertified for compliance with standards ISO 9001:2008. Its results confirmed a high level of goods and services quality management.
In 2001 the quality management system of DYNAMICS SPC was put through facultative certification. In 2018 it was recertified for compliance with standard GOST ISO 9001-2011. Its results confirmed a high level of goods and services quality management.
Orphus system
Home Publications Reports Russian experience of automatic diagnostics and monitoring of pump-and-compressor equipment on the basis of the COMPACS systems

Russian experience of automatic diagnostics and monitoring of pump-and-compressor equipment on the basis of the COMPACS systems

Print

Practical development and implementation of the technology for liquidating fundamental causes of equipment failures (LiFCF™) showed that less than 15% of the units consume more than half of all resources intended for equipment repair. More than 2/3 failures of face seals are caused by above-standard vibrations of the pumps and electric motors.

The implementation of the COMPACS® stationary systems for vibration analysis and equipment condition monitoring at process units of petrochemical complexes enabled elimination of major cause of failures – latent unobservable nature of their emergence or development. The systems  enabled immediate elimination of severe accidents of pumping units associated with shafts breakage and bearings failure causing depressurization of face seals and further ignition. For instance, for 3 years of operation at JSC Tobolsk petrochemical combinat the COMPACS® systems prevented 122 failures of pumping units and accidents with ignition. It should be noted that in 1994-95, before implementation of the system, 5 such events took place.

The averaged estimation of cost efficiency of ensuring resource-saving safety by the implementation of stationary systems for continuous vibration monitoring of hazardous production facilities shows that the main sources of profitability increase are: decrease in number and duration of process unit downtimes, reduction of equipment losses, and reduction of costs of equipment repair and restoration, faster commissioning of process systems.

 

Kostyukov V.N., Kostyukov Al.V., Boychenko S.N. Russian experience of automatic diagnostics and monitoring of pump-and-compressor equipment on the basis of the COMPACS systems // Safe operation of compressor and pumping equipment. Proceedings of Scientific and Technical Seminar. - Odessa, 2001. - p. 154-170

Download the publication

You can order the translation by e-mail: a@dynamics.ru


Tags: COMPACS vibration analysis vibration resource-saving technical condition monitoring Date: 24.07.2009
Views: 1162
« Prev. Next. »