The COMPACS® system
Real-time vibration diagnostics
of machinery with probability close to 1
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In 2001 the quality management system of DYNAMICS SPC was put through facultative certification. In 2018 it was recertified for compliance with standards ISO 9001:2008. Its results confirmed a high level of goods and services quality management.
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Home Publications Articles The innovative technology of safe resource-saving operation of technological complex of refineries and petrochemical companies

The innovative technology of safe resource-saving operation of technological complex of refineries and petrochemical companies

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Due to many years of the fundamental and applied researches, and also to wide-ranging implementation of the COMPACS® systems for automatic diagnostics and comprehensive monitoring of equipment condition to the refineries and petrochemical enterprises in Russia and the CIS, Scientific Production center "Dynamics" has developed the national standards of Russian Federation in the field of equipment condition monitoring of hazardous industries, which put into effect from the last January by the Federal Agency of technical regulation and metrology.

The above mentioned standards allow to switch from schedule-based preventive repair to the safe resource-saving operation of hazardous industrial based on the actual condition with the stationary monitoring systems in real time. A technology of equipment safe resource-saving operation is designed by DYNAMICS SPC and recommended by the State mine technical inspection and the Ministry of fuel and energy of Russian Federation in 1994, when the first guidance document came out and allowed to switch from schedule-based preventive repair to the equipment operation control according to the real-time condition monitoring by the COMPACS® systems.

Taking into account that the development rate of the malfunction is limited, based on the required period of measurement channels polling, the usage of series-parallel distributed system structure is expedient for providing piston compressors condition monitoring. Such system makes it is easier and cheaper to provide the explosion safety of the measuring circuits.

Joint rates of the vector of the centrifugal pump and compressor units vibration parameters, including not only the traditional vibration velocity and vibration displacement, but also the vibration acceleration and the growth rate of vibration parameters of the centrifugal pump and compressor units, which are still not normalized in any international standard or standards of other countries, were published for the first time in the world.

The rates were refined and expanded for the most units, operated on the refineries and petrochemical enterprises in Russia, in standards by "Russian technical expertise" association, SIU (scientific - industrial union) “RISKOM” and GOST R, which were published later.

 

Kostyukov V.N., Kostyukov A.V. The innovative technology of safe resource-saving operation of technological complex of refineries and petrochemical companies // Oil & Gas Journal. - 2011. - №. 8. - August. - pp.58-59

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You can order the translation by e-mail: a@dynamics.ru


Tags: COMPACS vibration standard monitoring Date: 08.07.2014
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