Safe and resource-saving operation of machinery is provided by the machinery degradation process control, which allows to carry out all condition-monitored repairs of units, according to the schedule providing 100% exception of emergency repairs. Resource-saving is to be defined as not only reduction of material recourses, but reduction of labour and financial expenses of the enterprise on elimination the consequences of emergency, breakdowns, and losses caused by production shutdown.
The key component of calculations of condition monitoring system economic efficiency and conversion to safe recourse-saving production operation is an increase of the production length. Cost of the addition products not only covers costs of systems acquisition and provides their payback within several days, but also is the main source of increase of repair fund means which are aimed at providing longer non-stop work of the equipment and units of refineries.
The only means in Russia, really providing safe and resource-saving operation of the equipment, is diagnostic and monitoring systems - COMPACS®, successfully operating at many Russian enterprises for already more than 20 years. The systems implementation gives a real increase in the run-to-failure operation periods of units up to 2-5 years, and that is a modern requirement for plants.
Ionova Yu.B., Kostyukov V.N., Kostyukov An.V., Boychenko S.N. COMPACS monitoring systems // Scientific and technological center of the Council of chief mechanical engineers. - 2010. - p. 258-262
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