A task to ensure a guaranteed level of production safety getting the planned result with minimum costs is sharply set to refineries and petrochemical enterprises. The operation and the equipment repair play an important part since these kinds of costs are, in fact, situational and form more than 40% of the processing cost.
The efficiency of refineries and petrochemical enterprises is mostly due to the costs of material and labor resources for repair equipment, and the amount of losses from accidents and downtimes. The rate of the equipment wear is largely determined by the adequacy of operating and maintenance staff exposure to it. If the other enterprises expense item, for example, for electricity, are determined by the production technology, and cannot be changed significantly without a radical modernization and great investments, it is necessary to manage the operating costs and the equipment life. For this purpose it is necessary to ensure the observability of the production complex health by its monitoring, i.e. the monitoring of the operated equipment health to determine the current health and predicting the moment, when it is reaching the limiting state.
A technological equipment of the refinery and petrochemical enterprises includes the dynamic (pumps, compressors, blowers, ACU (air cooling units) etc.) and static equipment (columns, tanks, pipes, etc.) for the diagnostics and monitoring of which various technical means are often used. The world trend of subspecialists technologies of stationary and portable diagnostic instruments of the specific type of equipment leads to the appearance of a large variety of systems, produced by different companies and almost incompatible with each other, that doesn`t allow to integrate them into a single information space - ACS of the enterprise.
An example of a comprehensive approach to monitoring of refineries process unit equipment condition is the COMPACS® system, ensuring the observability of the dynamic and major static equipment of the main process units on one hardware platform with the results of monitoring transferred into an integrated diagnostic network of enterprises Compacs-Net®.
The article is devoted to the brief vibration analysis history, describes the principles of the COMPACS® system operation, gives the examples of its usage, shows the economic effect of the system application and the monitoring methodology.
Kostyukov V.N., Kostyukov A.V. The Automated Control System for Safe-Money-Saving Real-Time Maintenance of equipment (SMSRTM™) COMPACS is the basis of the transition to the increased run-to-failure of refinery process units // Council of Chief mechanics. - 2011. - pp. 57-75
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