THE COMPACS SYSTEM®
REAL-TIME VIBRATION DIAGNOSTICS
OF MACHINERY WITH PROBABILITY CLOSE TO 1
Русский Русский     EnglishEnglish 
Menu
Home
Products
Customers & responses
Personnel training
About company
News
Publications
Contacts
Awards
  • 2016 "Russia’s Honoured Engineer"
  • 2016 "Recognition"
  • 2016 "Import Substitution"
  • 2016 "Innovations and Quality"
  • 2015 "Outstanding manager"
  • 2015 "100 best goods of Russia"
  • 2015 "ESQR’s Quality Achievements Awards"
  • 2014 "Best Quality of Rolling Stock and Complex Technical Systems Contest conducted by Russian Railways"
  • 2014 "Highly-efficient  company"
  • 2014 "Reliable supplier"
  • 2014 "Leader of the Industry"
  • 2014 "Accountant of the Year"
  • 2014 "Technological breakthrough"
  • 2013 "Business elite of Russia"
  • 2013 "Top 100 of Russian Goods"
Tags Cloud
Follow us
Facebook Twitter LinkedIn YouTube Google+ RSS
Certification
In 2001 the quality management system of DYNAMICS SPC was put through facultative certification. In 2018 it was recertified for compliance with standards ISO 9001:2015. Its results confirmed a high level of goods and services quality management.
In 2001 the quality management system of DYNAMICS SPC was put through facultative certification. In 2018 it was recertified for compliance with standard GOST ISO 9001-2011. Its results confirmed a high level of goods and services quality management.
Orphus system
Home Publications Articles

Quality diagnostics of electric circuits assembling

Print

Serviceability and performance capacity of repaired equipment is not objectively a guarantee of its correct operation as a part of this or that electric multiple unit system. Relationship between the elements, devices and units can be broken as a result of installation defects, damage can appear while transportation, assembling and subsequent debugging. The defects appearance at this stage of the technological cycle leads not only to duration increase of EMU putting into operation (debugging period), but, in the case of a defect omission, to spoilage and failures on the line.

Improving the quality of the motor driven rolling stock with a simultaneous reducing of debugging duration and complexity is possible on the basis of automated systems for comprehensive diagnostics of repair and assembling quality of the most complex and critical EMUs systems that provide a reliable quantitative and qualitative assessment of their technical condition, in accordance with the guidelines requirements.

The article presents some results concerning development and application of systems for comprehensive diagnostics of EMUs repair and assembling quality. EMUs are widely used at enterprises of «Russian Railways» JSC and at factories which are prospective for the railway industry being a means of improving reliability, maximizing EMUs exploitation with a simultaneous reducing of costs for repairs and speedy reconstruction of repair system on safe resource-saving basis.

 

Kostyukov V.N., Kostyukov Al.V., Kazarin D.V. Quality diagnostics of electric circuits assembling // Assembling in mechanical engineering, instrument making. - 2009. - № 12. - pp. 25-34

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: diagnostics electric multiple unit rolling stock resource-saving Date: 07.09.2012
Views: 1365
 

Benchtop system for rolling bearings acceptance vibration analysis

Print

Design life of rolling bearings is determined by bearing capacity rating, equivalent load and bearing type (ball or roller). The equivalent load is determined by two factors: static and dynamic.

If the static load is determined by the machine operation mode and can vary within wide limits, the dynamic load is determined by the bearing state - all the roughness and defects in rolling elements and surfaces lead to an increase in dynamic forces affecting the bearing, and as a result, reduce its life. Besides, this decrease in life can be rather significant. Thus, for bearings with spoilage in production, when static and dynamic forces are comparable, the design life drops to 8 times for ball bearings and 10 times for roller ones. This explains the necessity for carrying out rolling bearings input vibration analysis before they are installed on the repaired or re-manufactured machines.

The article shows a dependence diagram of the bearing velocity overall level from the magnitude of the applied radial static load. It has been concluded that when measuring the bearing vibration parameters, we can judge about the magnitude of dynamic forces affecting the bearing, and thus we can more accurately evaluate its potential life.

Solution to the problem of purchased bearings 100% acceptance testing is the application of vibration analysis methods, where through the analysis of vibration signal one can quickly give an opinion on the bearing state without disassembling and micromeasuring. To solve this problem the benchtop system COMPACS®-RPP has been developed.

 

Kostyukov V.N., Boychenko S.N., Kostyukov A.V., Molteninov A.V., Buluchevsky Yu.V., Karpov S.Yu.,Dvukhzhilov D.V. , Shchelkanov A.V. Benchtop system for rolling bearings acceptance vibration analysis // Assembling in mechanical engineering, instrument making. - 2009. - № 4. - pp. 38-42

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: vibration analysis vibration parameter rolling bearings COMPACS-RPP Date: 24.08.2012
Views: 1440
 

Solutions to the problems of piston machines safe operation

Print

There is quite a large scope of the piston machines (PM), where the safety of their operation is paramount and decisive factor. These are PM of petrochemical complex (PCC) potentially hazardous facilities.

Sudden and emergency PCC equipment breakdown threatens not only the appearance of significant economic losses due to downtimes and working capacity restoration, but also environmental and man-made accidents and disasters. In this regard, it is very important to obtain not only reliable, but early diagnosis as well, which can provide trouble-free operation with maximum resource use of the replaceable units and parts.

This can be achieved only by providing a diagnosis-making at a time-interval, shorter than the malfunction development. For the PCC equipment this period can lie in the range from several minutes to hours, days, weeks, months.

The monitoring system of technical equipment COMPACS® allows to control purposefully and reliably the reciprocating compressors condition.

The article deals with methodological principles of operation and repair of reciprocating machines, compressors, in particular the hazardous continuous facilities compressors, according to the actual technical condition using the real-time technical condition monitoring systems. Examples of maintenance and repair on the monitoring system COMPACS® indications.

 

Kostyukov V.N., Naumenko A.P. Solutions to the problems of piston machines safe operation // Assembling in mechanical engineering, instrument making. - 2009. - №3. - p. 27-36

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: COMPACS piston compressor piston machine technical condition monitoring Date: 20.07.2012
Views: 1344
 

Improving the refineries operational efficiency based on equipment condition monitoring

Print

In the course of long-term theoretical and experimental researches the condition monitoring system for the refinery machine and column-storage equipment, which implements the concept of the real-time equipment operation on its technical condition, has been developed. High-precise diagnostics, built-in expert system for recognition of the defects main classes ensured the effective monitoring and the equipment technical condition forecast with an automatic issuance of regulations on equipment maintenance and their execution control. Refineries equipping with such monitoring systems increases safety and operational efficiency, as convincingly shown by the results of its maintenance: a significant reduction of sudden failures, a fourfold decrease of repairs, and the total savings from the implementation of the monitoring system are more than $6 million per year along with 1,5 months payback period.

The article shows a cause-and-effect relation between the situational costs increase, depending on the observability of the equipment condition, and the personnel actions. The analysis of the typical refinery equipment condition and its repair is shown. The concept of the equipment condition monitoring is revealed. The application of the comprehensive monitoring system COMPACS® is described to ensure the safe equipment operation on hazardous industrial facilities by real-time receiving the operational information about past, current and projected technical condition of equipment. The SM™-technology use in refineries production management has been presented.

 

Kostyukov V.N., Kostyukov A.V. Improving the refineries operational efficiency based on equipment condition monitoring // Oil & gas Journal. - 2009. - p. 57-64

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: COMPACS Safe Maintenance technical condition monitoring Date: 13.07.2012
Views: 1310
 

Orthogonality of vibroacceleration, vibrovelocity and vibrodisplacement signals in vibration analysis tasks

Print

Search and application for an estimation of a technical condition of machines of orthogonal diagnostic attributes represents rather actual problem as essentially increases reliability of diagnostics. Experience shows, that development of various malfunctions of rotor machines leads to that parameters vibroacceleration, vibrovelocity and vibrodisplacement react to these malfunctions on a miscellaneous. In a practice of vibration analysis and vibrocontrol the signals of vibroacceleration and vibrodisplacement often do not use, including their closely connected with a signal vibrovelocity, that these parameters are connected among themselves by differential-integrated ratio. These cases specify significant narrowing of a range of diagnosed malfunctions at use only one of these parameters.

By analytical researches, by numerical computer modelling and by means of natural experiments it is shown, that at diagnosing such malfunctions as defects of rolling and slidings bearings and, impellers of pumps, tooth gearings, infringement of centering of machines and fastening of units of machines to the bases, among themselves and to other attached designs, vibroacceleration, vibrovelocity and vibrodisplacement it is possible to consider parameters practically orthogonal. Thus, sharing for diagnostics of all three, parameters allows to observe in a spectrum of fluctuation of all frequencies raised in the mechanism.

 

Kostyukov A.V. Orthogonality of vibroacceleration, vibrovelocity and vibrodisplacement signals in vibration analysis tasks // Proceedingds of the 5th International Conference on Condition Monitoring & Machinery Failure Prevention Technologies. - 2008. - p. 794-80

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: diagnostics vibration analysis vibration parameter Date: 01.06.2012
Views: 1584
 

Condition monitoring of the equipment in real-time-technology of safe-save maintenance of the XXI century

Print

Operation of the complex manufactures containing hundreds and thousand of units machine and the process equipment, is impossible without representation of the information on its technical condition to administration. Repair and modernization of the equipment, reconstruction of sites, shops and manufactures demand acceptance of the proved decisions which should base on a trustworthy information about the reasons of insufficient productivity, frequent repairs, idle times, industrial malfunctions and emergencies.

Reliability of the information is essentially determined by its objectivity, that is independence, of will, desires and reasons of the concrete people who are responsible for operation, repair, modernization of the equipment and reconstruction of manufacture. Only on the basis of the appropriate quality information, (authentic, received in due time and in necessary amount) it is possible to make the correct decisions determining success and profitableness of the enterprises.

 

KostyukovV.N. Condition monitoring of the equipment in real-time-technology of safe-save maintenance of the XXI century // Proceedingds of the 5th International Conference on Condition Monitoring & Machinery Failure Prevention Technologiess. - 2008. - p. 785-793

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: resource-saving technical condition monitoring Date: 18.05.2012
Views: 1326
 

Classification of the state monitoring systems

Print

The offered classification of monitoring systems meets requirements of modern manufactures and is based on long-term experience of creation and introduction of systems of monitoring of a technical condition machine and the process equipment in real time of dangerous manufactures chemical, petrochemical, oil-extracting, refinery, mountain and an iron and steel industry, a railway transportation, a municipal services.

 

Boychenko S.N. Classification of the state monitoring systems // Proceedingds of the 5th International Conference on Condition Monitoring & Machinery Failure Prevention Technologiess. - 2008. - p. 178-184

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: technical condition monitoring Date: 04.05.2012
Views: 1489
 

On-line overall condition monitoring systems

Print

The analysis of essence of condition monitoring of the equipment is presented. The structures of monitoring systems for equipment with various ware rates are considered. The advantages of net structures created on the base of Web-technologies for equipment control optimization within the whole enterprise are shown. The description of complex systems intended for the monitoring of complexes of machine, column-vessel and electromechanical equipment on the base of complex use of non-destructive testing methods are presented. The results of new class automated control systems implementation - safe resource-saving maintenance of equipment in large industrial complexes are given.

 

Kostyukov V.N. On-line overall condition monitoring systems // The world of non-destructive testing. - 2008. - №12. - p. 42-50

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: resource-saving technical condition monitoring Date: 06.04.2012
Views: 1448
 

Management of safe resource-saving operation of equipment of refineries and petrochemical plants based on COMPACS

Print

Significant wear of process equipment, low reliability of its work, unscheduled and emergency facility stop, high-cost and inefficient principles of organization of preventive maintenance due to schedule-based preventive maintenance and repairs, a subjective production quality control and equipment repair, lack of condition monitoring of equipment during operation, the negative impact of staff on the status of equipment during process control - these are main problems that can not be solved by using the traditional approach to planning and organization of maintenance and repair.

For effective company`s capitals asset management a new and unique solution is offered - Compacs Asset Management™, based on objective, focused and timely data of the equipment condition provided by COMPACS® monitoring systems, combined into a single diagnostic network Compacs-Net®, integrated an automated safe resource-saving operation of equipment COMPACS® ACS SRSM™.

Implementation of economic mechanism of equipment operation, based on COMPACS® ACS SRSM™, leads to reliability growth of technological complexes and provides the transition from SPM system to the equipment operation on a technical condition in real time, which greatly improves economical efficiency of enterprises by increasing run-to-failure periods of equipment operation, use of technological complexes up to 99% per year, cost reduction of repairs up to 4-6 times, growth of labor discipline and objective evaluation of contribution of each specialist to the enterprise operation.

 

Kostyukov A.V. Management of safe resource-saving operation of equipment of refineries and petrochemical plants based on COMPACS // Omsk University Herald. - 2008. - p. 50-53

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: COMPACS resource-saving monitoring Date: 30.03.2012
Views: 1304
 

Comprehensive condition monitoring of hazardous production facilities of petrochemical complex

Print

Comprehensive condition monitoring systems COMPACS® are designed to provide safe resource-saving operation of equipment of hazardous production facilities by obtaining a real-time information about the past, current and projected state of equipment of hazardous production facilities, which are used in decision support system.

Necessary decisions refer to the following types of operation performed:

  • Monitoring and evaluation of equipment state during acceptance tests and operation of different types (methods) of non-destructive testing (vibroacoustic, acoustic emission, thermal, etc.);
  • Diagnostics of defective equipment units and causes of defects and malfunctions;
  • Implementation of operation schedule of monitoring objects, taking into account its state;
  • Monitoring of process variables to minimize the destructive loads acting on the objects of monitoring, to ensure maximum resource of safe resource-saving operation of equipment of hazardous production facilities;
  • Change of scheduled maintenance frequency (for equipment in operation);
  • Operation of the equipment of hazardous production facilities in the actual condition, which implies that the volume and content of scheduled inspections and surveys of facilities, equipped with monitoring systems, can be changed;
  • The conditions of the further operation of the equipment of hazardous production facilities above service limit.

COMPACS® system provides reliable diagnostics of bearing defects, breakdown of lubrication, cavitation conditions of pumps operation, dog-leg shafts and rotating elements imbalance, pumps and motors unfastening, mechanical seals failures, more than 70% of which is due to unacceptably high levels of pumps and motors vibration COMPACS® stationary system eliminated breakdown and so-called "sudden" failures.

 

Kostyukov V.N., Boychenko S.N., Naumenko A.P., Tarasov E.V., Kostyukov Al.V. Comprehensive condition monitoring of hazardous production facilities of petrochemical complex // Chemical engineering. - 2008. - №9. - p. 30-35

Download

You can order the translation by e-mail: a@dynamics.ru


Tags: COMPACS resource-saving non-destructive testing technical condition monitoring Date: 23.03.2012
Views: 1361
 
Results 171 - 180 of 249