The paper describes the formation of SPC DYNAMICS. The company’s history dates back to 1989. In that year Vladimir Kostyukov, the founder of the company, was invited to Omsknefteorgsintez to address the problem of trouble-free equipment operation through the creation of permanently-installed systems for vibration health monitoring of pumps and compressors. The successful implementation of the first permanently-installed computer monitoring systems was the beginning of SPC DYNAMICS.
A.V. Kostyukov NPC DYNAMICA – Russian Innovations // Chimicheskaya Technika. -2016. - No 5. - p. 4-6, Cover page
The paper describes the formation of SPC DYNAMICS. The company’s history dates back to 1989. In that year Vladimir Kostyukov, the founder of the company, was invited to Omsknefteorgsintez to address the problem of trouble-free equipment operation through the creation of permanently-installed systems for vibration health monitoring of pumps and compressors. The successful implementation of the first permanently-installed computer monitoring systems was the beginning of SPC DYNAMICS.
A.V. Kostyukov NPC DYNAMICA – Russian Innovations // Chimicheskaya Technika. -2016. - No 5. - p. 4-6, Cover page
Increasing scale and complexity of hazardous production facilities in petroleum refineries make it paramount to enhance the industrial safety and mitigate machinery related risks. That is why the strategy of operational efficiency improvement based on risk management has taken a special place among the strategic priorities of KazMunayGas - downstream operations. Even today the company is implementing a number of large-scale risk management projects. The projects involve the introduction of machinery health monitoring systems in the subsidiaries, since early failure detection, monitoring of failure development and timely corrective actions constitute a major safety task. The systems monitor equipment while in operation and maximize the design lifetime of the equipment. The paper presents the experience of the Pavlodar Oil Chemistry Refinery on transition to the Safe Resource-saving Operation and Maintenance of Machinery based on the real-time health monitoring systems.
Increasing scale and complexity of hazardous production facilities in petroleum refineries make it paramount to enhance the industrial safety and mitigate machinery related risks. That is why the strategy of operational efficiency improvement based on risk management has taken a special place among the strategic priorities of KazMunayGas - downstream operations. Even today the company is implementing a number of large-scale risk management projects. The projects involve the introduction of machinery health monitoring systems in the subsidiaries, since early failure detection, monitoring of failure development and timely corrective actions constitute a major safety task. The systems monitor equipment while in operation and maximize the design lifetime of the equipment. The paper presents the experience of the Pavlodar Oil Chemistry Refinery on transition to the Safe Resource-saving Operation and Maintenance of Machinery based on the real-time health monitoring systems.
Iп this рарег the hardware, dеsign, software and main регfогmanсеs of the mасhinery соnditiоп wireless mоnitогing system аге presented. The system works in по license required wave band.
V.N. Kostyukov, A.P. Naumenko Wireless Network for Machinery Condition Monitoring // Sensors & Systems - 2016 - #2. - p.36-41
Iп this рарег the hardware, dеsign, software and main регfогmanсеs of the mасhinery соnditiоп wireless mоnitогing system аге presented. The system works in по license required wave band.
V.N. Kostyukov, A.P. Naumenko Wireless Network for Machinery Condition Monitoring // Sensors & Systems - 2016 - #2. - p.36-41
The paper presents a possible approach to the assessment of the probability of omission the equipment failure, which is controlled by the monitoring system, considering the influence of a human factor as a managing part of a monitoring system on monitoring results. The aim of this paper is a selection and assessment of those components of the human factors that affect the likelihood of failure in modern monitoring systems.
V.N. Kostyukov, A.P. Naumenko Human Factor Influence on the Assessment of the Monitoring System Failure Probability // NDT World. - vol.19. - #1, pp. 72-77
About the Experience in the Operation of Reciprocating Compressors under Control of the Vibration Monitoring System V.N. Kostyukov, A.P. Naumenko (DYNAMICS SPC, Ltd.), A.P. Dudarenko (LLC KSK-Service)
The article presents the results of reciprocating compressors operation under the control of Vibration-Based Diagnostics monitoring systems. dwells upon the issues of usage of reciprocating compressors valves by various vendors and their influence on compressors' vibroactivity. An adequate evaluation of vlbra-activity of piston machines is provided by the Russian regulative database on vibration parameters.
Main differences of Russian and global methods of reciprocating compressors health evaluation, particularly, used frequency range, are presented in the article. It is shown that the approach laid in Russian standards on reciprocating compressors vibration regulations ensures true-to-life assessment of reciprocating compressors assemblies and details condition.
The examples given in the article confirm that the criteria of reciprocating compressors repair correctness assessment should be the machinery health. including its vibroactivity, not just mindless usage of new components purchased from the global brands. Practical examples of operation and monitoring of reciprocating compressors show that Russian developments and products, particularly. scientific-methodological and standards base of Vibration-Based Diagnostics monitoring, reciprocating compressors monitoring systems, reciprocating compressors valves are highly competitive with foreign ones, and sometimes even superior to them in parameters and characteristics, which is a positive factor under the conditions of current economic situation and import substitution policy.
V.N. Kostyukov, A.P. Naumenko (DYNAMICS SPC, Ltd.), A.P. Dudarenko (LLC KSK-Service) About the Experience in the Operation of Reciprocating Compressors under Control of the Vibration Monitoring System // Kompressornaya tehnika i pnevmatika- 2016 - p.39-43
Problems of technical safety and resource-saving in production and transport industries were always topical, but recently, need in their solution became more urgent. This is due both to the growth of volumes and complexity of production, and to a significant decrease in the level of personal responsibility and qualification of personnel of enterprises operating hazardous production facilities.
Besides, there are fundamental reasons of the existing machinery reliability problems at facilities, which mostly comprise hidden nucleation and development of machinery failures, as well as subjective and not timely assessment of machinery condition in real operational processes. That does not allow the personnel to carry out timely and efficient procedures in order to support high technical readiness level of the production. Consequently, the enterprise bear significant operating costs and losses from accidents and downtime of production associated with the sudden failure of process equipment.
The above-listed factors cause an urgent need for general application of automated control systems for safe resource-efficient operation and equipment repair at the hazardous production facilities.
Kostyukov V.N., Kostyukov An.V., Kostyukov Al.V. Automated control systems for safe resource-saving operation and maintenance COMPACS // Glavniy mehanik (Chief Meachnical Engineer). – 2015. – №4. – P. 66-73.
The aim of this work is to study the applicability of an automated stand for testing of machinery monitoring and diagnostics systems.
The work covered determination of algorithms and principles that this stand is based on.
Using the data of requirements and criteria, we developed a stand for automated testing of monitoring and diagnostics systems for pumps and compressors during a facility acceptance test.
The obtained results indicate the feasibility of application of such stands. Applying the stands allows to reduce labor costs while making the testing more full and accurate.
Kostyukov Al.V., Kazarin D.V., Efimov A.V. Automated testing stand for machinery diagnostic and monitoring systems // Science, Education, Business: Proceedings of Russian Radio-Day Scientific and Practical Conference for scientists, teachers, students, post-graduate students, industry and connection specialists. – Omsk, 2015. – p.124-131.
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