THE COMPACS SYSTEM®
REAL-TIME VIBRATION DIAGNOSTICS
OF MACHINERY WITH PROBABILITY CLOSE TO 1
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  • 2018 "For Achievements in Quality"
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  • 2014 "Accountant of the Year"
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Certification
In 2001 the quality management system of DYNAMICS SPC was put through facultative certification. In 2018 it was recertified for compliance with standards ISO 9001:2015. Its results confirmed a high level of goods and services quality management.
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Home Publications

Innovative solution for pump units development and manufacturing

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The article describes an experience of implementing a test bench with a control system for pump diagnostics COMPACS-RPG at a pump unit acceptance test shop of OAO Volgogradneftemash in 2011.

Using the data stored in the automated control systems COMPACS for safe resource-saving operation and maintenance allowed to build a system for automatic diagnostics and control over the pump unit testing and running at their standard and limiting operational conditions.

 

V.N.Kostyukov, A.V. Kostyukov, S.N. Boychenko, A.V. Lazarev, А.А. Pavlov, A.G. Shestov Innovative solution for pump units development and manufacturing // Neftepererabotka&Neftechimiya. - 2016. - № 8. - 51-56

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Tags: condition pump control test bench Date: 19.03.2019
Views: 424
 

The Results of Resource-saving Machinery Operation SIBUR’s Tobolsk facilities

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The significance of resource-machinery operation based on stationary monitoring system, automatic diagnostics and its usage results are under consideration as illustrated by COMPACS systems of SIBUR units.

 

A.V. Kostyukov, E.V. Tarasov, D.V. Kazarin, S.L. Putintcev (DYNAMICS SPC), V.A. Kazakov (SIBUR Tobolsk) The Results of Resource-saving Machinery Operation SIBUR’s Tobolsk facilities // Compressors&Pneumatics. - 2016 - №5. - p.39-42

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Tags: diagnostics technical condition monitoring machinery save pump units Date: 12.03.2019
Views: 418
 

Experience in application of The COMPACS-RPE bench system with an integrated partial discharges sub-system in repair production of OOO MRP Gazpromneft Omsk Refinery

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The article dwells upon the importance of timely control of asynchronous motor condition and the need to develop new methods of condition diagnostic of their main assemblies. Currently available test benches for electric motors usually control vibration, temperature, rpm and current consumption of an asynchronous electric motor(AEM). That ensures high accuracy of AEM mechanic assemblies’ condition assessment, but condition of AEM insulation in that case can be observed only indirectly.

A perspective new method of AEM stator winding insulation defect diagnostics is a partial discharges control method. A partial discharge is an electric discharge paralleling a part of insulation between different-potential electrodes. Partial discharges (PD) occur in insulation defects, inclusions, uneven parts, gaps between the insulation layers. Such spots with dielectric properties different from the main insulation’s properties cause redistribution of electric field which leads to occurrence of insulation parts with high strength of electric field. Multiple PD during machinery operation may have a negative influence on the insulation state and (if the PD are intensive enough) cause a defect growth , sometimes, to a dielectric breakdown, which may result in machinery breakage or accident.

 

A.V. Kostyukov, S.N. Boychenko, A.V. Schchelkanov, Е.А. Burda (ООО «NPC DYNAMIKA»), S.А. Averyanov, V.I. Maiorov (OOO MRP Gazpromneft Omsk Refinery). Experience in application of The COMPACS-RPE bench system with an integrated partial discharges sub-system in repair production of OOO MRP Gazpromneft Omsk Refinery // Chimicheskaya Technika. -2016. - No 7. - p. 4-6, Cover page

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Tags: diagnostics monitoring safety machinery condition pump process units Date: 05.03.2019
Views: 429
 

Development of Logical-linguistic Model of Pneumatic Electric Train System for Diagnostic Purposes

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The paper presents the logical-linguistic model that provides sufficient depth and completeness of diagnostics in compliance with all the checks and standards required by the instruction. Diagnostic signs were determined considering each required check to build the model. The results of the diagnostic model development have been applied and successfully tested on various electric train sets.

 

A.V. Schelkanov Development of Logical-linguistic Model of Pneumatic Electric Train System for Diagnostic Purposes // Izvestia Transsiba. - 2016. - No 5. - p.48-54

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Tags: Date: 26.02.2019
Views: 271
 

Development of Logical-linguistic Model of Pneumatic Electric Train System for Diagnostic Purposes

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The paper presents the logical-linguistic model that provides sufficient depth and completeness of diagnostics in compliance with all the checks and standards required by the instruction. Diagnostic signs were determined considering each required check to build the model. The results of the diagnostic model development have been applied and successfully tested on various electric train sets.

 

A.V. Schelkanov Development of Logical-linguistic Model of Pneumatic Electric Train System for Diagnostic Purposes // Izvestia Transsiba. - 2016. - No 5. - p.48-54

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Tags: diagnostics electric train pneumatic effect logical-linguistic model Date: 26.02.2019
Views: 464
 

Uniformity Evaluation of Vibration Parameters of Similar Electric Train Nodes

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A hypothesis on homogeneity of groups of the similar electric train mechanical nodes was put forward to improve the reliability of the recognition of the technical condition of the mechanical parts of the rail rolling stock and the calculation of the critical parameter values. The parameters of the node vibration generated when the train moves were collected; a new technique was developed and the statistical analysis of the measured vibration parameters of the same-type nodes was conducted within the hypothesis testing experiment.

 

V. N. Kostyukov, A. V. Kostyukov, D. V. Kazarin, V. V. Basakin Uniformity Evaluation of Vibration Parameters of Similar Electric Train Nodes // Izvestia Transsiba. - 2016. - No 5. - p.30-35

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Tags: Date: 19.02.2019
Views: 262
 

Uniformity Evaluation of Vibration Parameters of Similar Electric Train Nodes

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A hypothesis on homogeneity of groups of the similar electric train mechanical nodes was put forward to improve the reliability of the recognition of the technical condition of the mechanical parts of the rail rolling stock and the calculation of the critical parameter values. The parameters of the node vibration generated when the train moves were collected; a new technique was developed and the statistical analysis of the measured vibration parameters of the same-type nodes was conducted within the hypothesis testing experiment.

 

V. N. Kostyukov, A. V. Kostyukov, D. V. Kazarin, V. V. Basakin Uniformity Evaluation of Vibration Parameters of Similar Electric Train Nodes // Izvestia Transsiba. - 2016. - No 5. - p.30-35

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Tags: vibration rolling stock electric train condition Date: 19.02.2019
Views: 475
 

NPC DYNAMICA – Russian Innovations

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The paper describes the formation of SPC DYNAMICS. The company’s history dates back to 1989. In that year Vladimir Kostyukov, the founder of the company, was invited to Omsknefteorgsintez to address the problem of trouble-free equipment operation through the creation of permanently-installed systems for vibration health monitoring of pumps and compressors. The successful implementation of the first permanently-installed computer monitoring systems was the beginning of SPC DYNAMICS.

 

A.V. Kostyukov NPC DYNAMICA – Russian Innovations // Chimicheskaya Technika. -2016. - No 5. - p. 4-6, Cover page

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Tags: Date: 12.02.2019
Views: 286
 

NPC DYNAMICA – Russian Innovations

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The paper describes the formation of SPC DYNAMICS. The company’s history dates back to 1989. In that year Vladimir Kostyukov, the founder of the company, was invited to Omsknefteorgsintez to address the problem of trouble-free equipment operation through the creation of permanently-installed systems for vibration health monitoring of pumps and compressors. The successful implementation of the first permanently-installed computer monitoring systems was the beginning of SPC DYNAMICS.

 

A.V. Kostyukov NPC DYNAMICA – Russian Innovations // Chimicheskaya Technika. -2016. - No 5. - p. 4-6, Cover page

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Tags: safety SPC Dynamics Omsknefteorgsintez vibration diagnostic system Date: 12.02.2019
Views: 477
 

Risk Monitoring: Pavlodar Oil Chemistry Refinery deploys the automatic machinery diagnostic system

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Increasing scale and complexity of hazardous production facilities in petroleum refineries make it paramount to enhance the industrial safety and mitigate machinery related risks. That is why the strategy of operational efficiency improvement based on risk management has taken a special place among the strategic priorities of KazMunayGas - downstream operations. Even today the company is implementing a number of large-scale risk management projects. The projects involve the introduction of machinery health monitoring systems in the subsidiaries, since early failure detection, monitoring of failure development and timely corrective actions constitute a major safety task. The systems monitor equipment while in operation and maximize the design lifetime of the equipment. The paper presents the experience of the Pavlodar Oil Chemistry Refinery on transition to the Safe Resource-saving Operation and Maintenance of Machinery based on the real-time health monitoring systems.             

 

Danbay Sh.A., Tlepbergenov M.Zh., Kostyukov A.V., Sinitsyin A.A. Risk Monitoring: Pavlodar Oil Chemistry Refinery deploys the automatic machinery diagnostic system // Oil&Gas Journal Russia. - 2016. - No 5. - p.54-55

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Tags: Date: 05.02.2019
Views: 313
 
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