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In 2001 the quality management system of DYNAMICS SPC was put through facultative certification. In 2018 it was recertified for compliance with standards ISO 9001:2015. Its results confirmed a high level of goods and services quality management.
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Innovative technology of eco-friendly safe resource-saving operation of hazardous production facilities

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Development of a technosphere caused to the humanity both – benefits and serious hazards: accidents, man-made disasters, which are align with technological advancement. The situation is worsening due to the growth of plants capacity and development of full-scale production, since it becomes quite difficult – to chase the development of degradation processes in hundreds and thousands machines operating in various technical states. In the late 80th of the last century the situation became so bad, that the largest and the most advanced industrial enterprises started to look for new approaches towards provision of safe resource-saving operation of hazardous production facilities (HPF).

More than 25 years ago, the standard-bearing petrochemical company Omsknefteorgsintez, which is currently known as Gazpromneft-Omsk Refinery, JSC placed its bets on Omsk scientific developments by giving the scientists of one of research institutes a chance to create a unique software-hardware complex which provides the maintenance personnel and management with objective data on technical condition of the most important machinery units in real time.

Pilot operation of the first systems has shown that they are highly efficient and absolutely necessary for any large-scale refinery production. That became a driver to continuation of the research and development of the system. A world-wide novelty of the suggested solutions together with a wise technical policy of Omsk Refinery has allowed to establish DYNAMICS Scientific & Production Center in 1991.

Scientists and engineers of the DYNAMICS SPC have created a unique product – the computer monitoring system for accident prevention and condition control - COMPACS®, which has a leading position in the world not only by its technical features, but also by the scale of its implementation. Today, more than 500 automatic control systems for safe resource-saving operation and maintenance - COMPACS® are implemented on dozens of enterprises of 12 industry brunches, including transport, proving monitoring of more than 17 000 machines and units of more than 1700 types.

 

Kostyukov V.N., Kostyukov An.V. Innovative technology of eco-friendly safe resource-saving operation of hazardous production facilities // Neft i gaz Sibiri. - 2013. - №4 (October). – p.11.

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Tags: condition monitoring diagnostics nondestructive testing vibration analysis technical condition hazardous production facilities Date: 04.10.2016
Views: 1095
 

Innovative technology of eco-friendly safe resource-saving operation of hazardous production facilities

Print

Development of a technosphere caused to the humanity both – benefits and serious hazards: accidents, man-made disasters, which are align with technological advancement. The situation is worsening due to the growth of plants capacity and development of full-scale production, since it becomes quite difficult – to chase the development of degradation processes in hundreds and thousands machines operating in various technical states. In the late 80th of the last century the situation became so bad, that the largest and the most advanced industrial enterprises started to look for new approaches towards provision of safe resource-saving operation of hazardous production facilities (HPF).

More than 25 years ago, the standard-bearing petrochemical company Omsknefteorgsintez, which is currently known as Gazpromneft-Omsk Refinery, JSC placed its bets on Omsk scientific developments by giving the scientists of one of research institutes a chance to create a unique software-hardware complex which provides the maintenance personnel and management with objective data on technical condition of the most important machinery units in real time.

Pilot operation of the first systems has shown that they are highly efficient and absolutely necessary for any large-scale refinery production. That became a driver to continuation of the research and development of the system. A world-wide novelty of the suggested solutions together with a wise technical policy of Omsk Refinery has allowed to establish DYNAMICS Scientific & Production Center in 1991.

Scientists and engineers of the DYNAMICS SPC have created a unique product – the computer monitoring system for accident prevention and condition control - COMPACS®, which has a leading position in the world not only by its technical features, but also by the scale of its implementation. Today, more than 500 automatic control systems for safe resource-saving operation and maintenance - COMPACS® are implemented on dozens of enterprises of 12 industry brunches, including transport, proving monitoring of more than 17 000 machines and units of more than 1700 types.

 

Kostyukov V.N., Kostyukov An.V. Innovative technology of eco-friendly safe resource-saving operation of hazardous production facilities // Neft i gaz Sibiri. - 2013. - №4 (October). – p.11.

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You can order the translation by e-mail: a@dynamics.ru


Tags: condition monitoring diagnostics nondestructive testing vibration analysis technical condition hazardous production facilities Date: 04.10.2016
Views: 0
 

Operational Safety Monitoring for Thermal Station Facilities

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Absence of computer monitoring with automatic failure diagnostics of supplementary machinery of thermal stations has a bad impact on its operation. The main task of supplementary machinery (grinders; fans; smoke-exhausters; coolers; feed, condensate, circulatory and line pumps) is to support the operation of turbine-generator units. It is a common case, when many of the supplementary units are operating without any equipment reserve, and their sudden failure leads to a decrease of quantity and quality of power output, and in some cases – to the whole power unit shutdown.

The systems for condition monitoring and automatic diagnostics COMPACS® provide full-time condition monitoring of supplementary machines and prompting of personnel’s decisions on ensuring the machinery operational safety. For such purpose the units consisting of a drive motor, transmission and actuator are equipped with vibration sensors and the feeder bays of the electric substation – with current sensors

Application of the computer monitoring system for condition monitoring and accident prevention COMPACS® allows to ensure accident-free operation of supplementary machines of a thermal station by means of early detection of developing malfunctions and their constant monitoring in real time.

 

Kostyukov V.N., Tarasov E.V., Putintsev S.L. Operational Safety Monitoring for Thermal Station Facilities // Problems of vibration, vibration alignment, vibration monitoring and diagnostics of power stations: proceedings of the VIII International Scientific Conference - Moscow, JSC "VTI", 2013. – p. 218-225

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Tags: condition monitoring diagnostics vibration analysis technical condition Date: 30.09.2016
Views: 1072
 

Risk Evaluation for FPC Facilities Condition Monitoring

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The article examines the features for evaluation of class of a monitoring system for production and transportation purposes, shows a necessity of meticulous consideration of factors correlation and inner classification in order to determine the power industry facilities liable to the particular diagnostic and monitoring systems.

The article specifies the criteria for classification of facilities targeted by technical regulation, hazardous production facilities, critically important facilities and strategically important facilities.

The author shows a significant impact of type 1 error of machinery condition static recognition on type 1 dynamic recognition error, which is developing in inverse relation to decrease of ratio of diagnostic signs critical values (“Unacceptable” and “Actions required” conditions).

It is shown in the article, that implementation of diagnostic and monitoring systems is advisable even in case of high risk of failure skipping, since when the risk to skip a failure is more than 30% - time of accident-free operation of hazardous production facilities increases not more than twice.

 

Kostyukov V.N., Boychenko S.N., Naumenko A.P., Kostyukov An.V., Kostyukov Al.V. Risk Evaluation for FPC Facilities Condition Monitoring // Problems of vibration, vibration alignment, vibration monitoring and diagnostics of power stations: proceedings of the VIII International Scientific Conference - Moscow, JSC "VTI", 2013. – p. 225-235

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Tags: condition monitoring diagnostics vibration analysis technical condition hazardous production facilities Date: 16.09.2016
Views: 1160
 

Automatic Tuning of Vibration Analysis System Channels by Vibration Parameters

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DYNAMICS SPC produces systems for vibration analysis and monitoring of accident prevention and condition control - COMPACS®, which are applied in upstream, downstream, power industry and various engineering industries.

The systems are designed for measuring the vibration parameters, rotation frequency, A/C and D/C, temperature, level, pressure, and the most important value is vibration.

The main task of the vibration channel tuning is to determine the coefficients of frequency and amplitude range. That can be done manually by connecting to a channel of the sensor mounted at the test vibration unit, as well as by calculating coefficients separately for each channel.

The general idea of the process automation is in replacing the test vibration unit by the controlled signal generator which output is connected to the measuring channels instead of a vibration sensor.

The signal generator is included into a test bench, which is a multi-functional software-and-hardware complex operating on the basis of various text signals reproduction and registration of the system’s readings.

Using of test vibration unit is necessary only for the bench calibration, while the system’s tuning is automatic and does not require any calibrating device.

 

Kostyukov V.N., Kostyukov Al.V., Boychenko S.N., Pavlenkov D.V. Automatic Tuning of Vibration Analysis System Channels by Vibration Parameters // Devices and techniques for measuring, quality control and diagnostics in industry and transport: refer to. 2nd All-Russian scientific and technology conference with international participation. - Omsk: OSTU, 2013. - P. 352-356

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Tags: condition monitoring diagnostics vibration analysis vibration vibration signal vibration parameter vibration sensor Date: 09.09.2016
Views: 1145
 

The Research of Wheel-Motor Unit Condition Diagnostics Fault

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The condition of bearing assemblies included into wheel-motor unit (traction electric motor and gear, axle bearings) impacts directly on its resource.

The major technique for specified assemblies’ condition is carried out using vibroacoustic diagnostics. This technique allows measuring vibrations on the specified rotating frequency of the shaft, comparing obtained diagnostic signs readings to corresponding critical values. Basing on the obtained results the diagnosis is to be made considering defect appearance.

The disadvantage of the technique is non-stationary appearance of incipient defect in vibration signals on low rotating frequencies (180-210 r/min).

In order to assess appropriately the bearings’ condition it is required taking into account the impact of rotating frequency and type of defect appearance on different speed.

The mathematical model was developed and approved by test data. The model connects the level of rotation bearing vibration signal with linear dimensions of the defect and bearing rotating frequency. This illustrates that the vibration amplitude is proportional to rotating frequency and defect dimension.

 

Kostyukov V.N., Zaitcev A.V., Teterin A.O. The Research of Wheel-Motor Unit Condition Diagnostics Fault // Devices and techniques for measuring, quality control and diagnostics in industry and transport: refer to. 2nd All-Russian scientific and technology conference with international participation. - Omsk: OSTU, 2013. - P. 132-136

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Tags: condition monitoring diagnostics wheel motor unit vibration analysis vibration vibration signal rolling bearings machinery Date: 26.08.2016
Views: 1253
 

Smoothing Technique Impact on Trends Retard

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Trends are used in machinery condition monitoring for its vibration analysis. The trend means change of vibration parameter variation in time.

There are two criteria for assessing the machinery condition in hazardous industry according to GOST R 53563-2009:

  • Absolute parameter creation (vibration velocity, vibration acceleration and vibration displacement);
  • Growth rate of the parameters per hour creation.

The machinery condition is assed according to any of the parameters with the worst condition.

The vibration measured by the sensor located on the housing of the diagnosing machinery has irregular shape. The shape consists of the useful and noise components. When the machinery is in unsteady mode the noise components prevail in vibration signal. This contributes to the increase of vibration parameters values. So the threshold values are exceeded accidentally.

As a result the task of trends processing appears for the minimization of noise impact on trend change assessment.

In order to analyze the impact of smoothing technique the article considers the vibration displacement of the front bearing of the ventilator in intermittent mode.

 

Kostyukov A.V., Boychenko S.N., Kondratenko E.V. Smoothing Technique Impact on Trends Retard // Devices and techniques for measuring, quality control and diagnostics in industry and transport: refer to. 2nd All-Russian scientific and technology conference with international participation. - Omsk: OSTU, 2013. - P. 122-126

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Tags: condition monitoring diagnostics vibration analysis vibration vibration parameter trend machinery Date: 19.08.2016
Views: 1541
 

Measuring System for Broadband Vibroacoustic Processes

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Continuous and sustainable signals recording (without data omission) is a distinctive feature of 3541 measuring module developed by DYNAMICS SPC.

The article is devoted to the module results. The works result is vibration signal sampling of traction motor of electric train and 250 sec duration and 65 kHz sampling frequencies are shown as a spectrogram.

The spectrogram shows two sympathetic vibration zones of vibration sensor used for the signal obtaining. The peaks, frequencies and their levels which do not depend on electric train speed (rotational frequency) and perturbation action availability (available even when the electric train is stopped) are also marked on the spectrogram.

Harmonic components of vibration signal spectrum are in range from 0 to 10 kHz, in speed rage from 0 to 120 km/h. The frequencies of harmonic components vary directly electrical train speed. The zones showing the electric train speed-up and running-out are clearly distinguished on the given data visualization form.

The system based on 3541 module allows executing vibroacoustic and acoustic emission diagnostics in real-time of machinery including machineries in non steady conditions.

 

Kostyukov A.V., Zaytsev A.V., Melk V.V., Shchelkanov A.V., Tcurpal A.E. Measuring System for Broadband Vibroacoustic Processes // Devices and techniques for measuring, quality control and diagnostics in industry and transport: refer to. 2nd All-Russian scientific and technology conference with international participation. - Omsk: OSTU, 2013. - P. 26-30

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Tags: diagnostics vibroacoustic signal vibration acoustic emission railway EMU-train machinery electric train Date: 12.08.2016
Views: 1186
 

Rationing of piston machines vibration

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Existing documents in the field of piston machines vibration rationing, in particular standards VDI 2056, ISO 2372, ISO 10816-6, the draft standard ISO 10816-8, as well as commercial standards, do not provide diagnostics and a safe, fault free compressors operation. Moreover, the draft standard ISO 10816-8 is not intended to be used in monitoring systems, since it does not guarantee the compressors safe operation as well. In 2011 in Russia the industry standard STO 03-007-11 has been adopted; it allows to carry out a vibration analysis monitoring of the piston compressors crucial components and ensures the compressors safe operation.

The standard applies to stationary piston compressors, operating on explosive and hazardous gases and sets the vibration standards for assessing their condition during operation and acceptance tests after mounting and repair.

The vibration parameters rates, specified in STO 03-007-11, are of advisory nature for all the machines which are not enumerated in the machinery list, supplied in the standard appendix.

These rates ​​can be adjusted according to resolutions of the enterprise responsible technical services as bringing the diagnosed equipment to the required reliability activities, guaranteeing safety and fault-free operation of the hazardous facilities. The standard specifies the vibration parameters rates and prescribes their use for the arrangement of vibration monitoring, vibration analysis, condition monitoring and operational risks for stationary piston compressor units.

This document determines the frequencies ranges of measurement for each vibration parameter and proposes to measure not only the mean square values ​​of acceleration, velocity, displacement, but their amplitudes, as well. The vibration rates are given for the five compressors constructive groups with unit capacities from 0,02 to 2 MW. The paper considers the standard STO 03-007-11 main issues.

 

Kostyukov V.N., Naumenko A.P. Rationing of piston machines vibration // X International Conference Condition Monitoring and Machinery Failure Prevention Technologies - СМ/MFPT 2013

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Tags: condition monitoring diagnostics nondestructive testing piston compressor piston machine vibration analysis standard Date: 05.08.2016
Views: 1301
 

Model of Electric Train Pneumatic System

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The studies have shown that existing diagnostic techniques for the pneumatic system within an electric train have low reliability, completeness and diagnostic depth.

To identify the diagnostic features that characterize different types of faults and the degree of their development, a large number of test data for each type of fault needs to be collected. In practice to do this work within a reasonable period of time is not possible. This raises the problem of modeling dynamic processes in the pneumatic system of the electric multiple unit with different types of faults.

As follows from the analysis of possible methods it was decided to model gas-dynamic processes in the pneumatic system of the electric multiple units using the combined method, i.e. some parts of the pneumatic system would be described analytically, the other parts – algorithmically. Modeling the system as a whole will be done by numerical method of finite differences.

The resulting model accurately describes the gas-dynamic processes in the pneumatic system of the electric multiple unit. After being improved with regard to pipelines it can be applied for modeling various types of faults in the pneumatic system.

 

Kostyukov V.N., Schelkanov A.V. Model of Electric Train Pneumatic System // Engineering Support of Railway Rolling Stock Maintenance and Dynamics Improvement: proceedings of the 2nd All-Russian Scientific and Technical Conference with International Participation. - Omsk: Omsk State Transport University, 2013. - pp. 67-75

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Tags: condition monitoring diagnostics electric multiple unit EMU-train Date: 26.07.2016
Views: 1270
 
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