THE COMPACS SYSTEM®
REAL-TIME VIBRATION DIAGNOSTICS
OF MACHINERY WITH PROBABILITY CLOSE TO 1
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  • 2016 "Russia’s Honoured Engineer"
  • 2016 "Recognition"
  • 2016 "Import Substitution"
  • 2016 "Innovations and Quality"
  • 2015 "Outstanding manager"
  • 2015 "100 best goods of Russia"
  • 2015 "ESQR’s Quality Achievements Awards"
  • 2014 "Best Quality of Rolling Stock and Complex Technical Systems Contest conducted by Russian Railways"
  • 2014 "Highly-efficient  company"
  • 2014 "Reliable supplier"
  • 2014 "Leader of the Industry"
  • 2014 "Accountant of the Year"
  • 2014 "Technological breakthrough"
  • 2013 "Business elite of Russia"
  • 2013 "Top 100 of Russian Goods"
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Certification
In 2001 the quality management system of DYNAMICS SPC was put through facultative certification. In 2018 it was recertified for compliance with standards ISO 9001:2015. Its results confirmed a high level of goods and services quality management.
In 2001 the quality management system of DYNAMICS SPC was put through facultative certification. In 2018 it was recertified for compliance with standard GOST ISO 9001-2011. Its results confirmed a high level of goods and services quality management.
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Home Publications

NPC DYNAMICA – Russian Innovations

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The paper describes the formation of SPC DYNAMICS. The company’s history dates back to 1989. In that year Vladimir Kostyukov, the founder of the company, was invited to Omsknefteorgsintez to address the problem of trouble-free equipment operation through the creation of permanently-installed systems for vibration health monitoring of pumps and compressors. The successful implementation of the first permanently-installed computer monitoring systems was the beginning of SPC DYNAMICS.

 

A.V. Kostyukov NPC DYNAMICA – Russian Innovations // Chimicheskaya Technika. -2016. - No 5. - p. 4-6, Cover page

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Tags: Date: 12.02.2019
Views: 13
 

Risk Monitoring: Pavlodar Oil Chemistry Refinery deploys the automatic machinery diagnostic system

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Increasing scale and complexity of hazardous production facilities in petroleum refineries make it paramount to enhance the industrial safety and mitigate machinery related risks. That is why the strategy of operational efficiency improvement based on risk management has taken a special place among the strategic priorities of KazMunayGas - downstream operations. Even today the company is implementing a number of large-scale risk management projects. The projects involve the introduction of machinery health monitoring systems in the subsidiaries, since early failure detection, monitoring of failure development and timely corrective actions constitute a major safety task. The systems monitor equipment while in operation and maximize the design lifetime of the equipment. The paper presents the experience of the Pavlodar Oil Chemistry Refinery on transition to the Safe Resource-saving Operation and Maintenance of Machinery based on the real-time health monitoring systems.             

 

Danbay Sh.A., Tlepbergenov M.Zh., Kostyukov A.V., Sinitsyin A.A. Risk Monitoring: Pavlodar Oil Chemistry Refinery deploys the automatic machinery diagnostic system // Oil&Gas Journal Russia. - 2016. - No 5. - p.54-55

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Tags: Date: 05.02.2019
Views: 32
 

Risk Monitoring: Pavlodar Oil Chemistry Refinery deploys the automatic machinery diagnostic system

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Increasing scale and complexity of hazardous production facilities in petroleum refineries make it paramount to enhance the industrial safety and mitigate machinery related risks. That is why the strategy of operational efficiency improvement based on risk management has taken a special place among the strategic priorities of KazMunayGas - downstream operations. Even today the company is implementing a number of large-scale risk management projects. The projects involve the introduction of machinery health monitoring systems in the subsidiaries, since early failure detection, monitoring of failure development and timely corrective actions constitute a major safety task. The systems monitor equipment while in operation and maximize the design lifetime of the equipment. The paper presents the experience of the Pavlodar Oil Chemistry Refinery on transition to the Safe Resource-saving Operation and Maintenance of Machinery based on the real-time health monitoring systems.             

 

Danbay Sh.A., Tlepbergenov M.Zh., Kostyukov A.V., Sinitsyin A.A. Risk Monitoring: Pavlodar Oil Chemistry Refinery deploys the automatic machinery diagnostic system // Oil&Gas Journal Russia. - 2016. - No 5. - p.54-55

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Tags: monitoring risk Pavlodarsky Refinery diagnostic system Date: 05.02.2019
Views: 69
 

Wireless Network for Machinery Condition Monitoring

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Iп this рарег the hardware, dеsign, software and main регfогmanсеs of the mасhinery соnditiоп wireless mоnitогing system аге presented. The system works in по license required wave band.

 

V.N. Kostyukov, A.P. Naumenko Wireless Network for Machinery Condition Monitoring // Sensors & Systems - 2016 - #2. - p.36-41

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Tags: Date: 29.01.2019
Views: 55
 

Wireless Network for Machinery Condition Monitoring

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Iп this рарег the hardware, dеsign, software and main регfогmanсеs of the mасhinery соnditiоп wireless mоnitогing system аге presented. The system works in по license required wave band.

 

V.N. Kostyukov, A.P. Naumenko Wireless Network for Machinery Condition Monitoring // Sensors & Systems - 2016 - #2. - p.36-41

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Tags: remote vibration sellsors autonomous digital radio sensor Gaussiall modulatioll trallsmitters microcontroller Date: 29.01.2019
Views: 86
 

Human Factor Influence on the Assessment of the Monitoring System Failure Probability

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The paper presents a possible approach to the assessment of the probability of omission the equipment failure, which is controlled by the monitoring system, considering the influence of a human factor as a managing part of a monitoring system on monitoring results. The aim of this paper is a selection and assessment of those components of the human factors that affect the likelihood of failure in modern monitoring systems.

 

V.N. Kostyukov, A.P. Naumenko Human Factor Influence on the Assessment of the Monitoring System Failure Probability // NDT World. - vol.19. - #1, pp. 72-77

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Tags: diagnostics technical condition monitoring risks human factor Date: 22.01.2019
Views: 80
 

About the Experience in the Operation of Reciprocating Compressors under Control of the Vibration Monitoring System

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About the Experience in the Operation of Reciprocating Compressors under Control of the Vibration Monitoring System V.N. Kostyukov, A.P. Naumenko (DYNAMICS SPC, Ltd.), A.P. Dudarenko (LLC KSK-Service)

The article presents the results of reciprocating compressors operation under the control of Vibration-Based Diagnostics monitoring systems. dwells upon the issues of usage of reciprocating compressors valves by various vendors and their influence on compressors' vibroactivity. An adequate evaluation of vlbra-activity of piston machines is provided by the Russian regulative database on vibration parameters.
Main differences of Russian and global methods of reciprocating compressors health evaluation, particularly, used frequency range, are presented in the article. It is shown that the approach laid in Russian standards on reciprocating compressors vibration regulations ensures true-to-life assessment of reciprocating compressors assemblies and details condition.

The examples given in the article confirm that the criteria of reciprocating compressors repair correctness assessment should be the machinery health. including its vibroactivity, not just mindless usage of new components purchased from the global brands. Practical examples of operation and monitoring of reciprocating compressors show that Russian developments and products, particularly. scientific-methodological and standards base of Vibration-Based Diagnostics monitoring, reciprocating compressors monitoring systems, reciprocating compressors valves are highly competitive with foreign ones, and sometimes even superior to them in parameters and characteristics, which is a positive factor under the conditions of current economic situation and import substitution policy.

 

V.N. Kostyukov, A.P. Naumenko (DYNAMICS SPC, Ltd.), A.P. Dudarenko (LLC KSK-Service) About the Experience in the Operation of Reciprocating Compressors under Control of the Vibration Monitoring System // Kompressornaya tehnika i pnevmatika- 2016 - p.39-43

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Tags: diagnostics vibration monitoring condition reciprocating compressors valve Date: 15.01.2019
Views: 117
 

Automated control systems for safe resource-saving operation and maintenance COMPACS

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Problems of technical safety and resource-saving in production and transport industries were always topical, but recently, need in their solution became more urgent. This is due both to the growth of volumes and complexity of production, and to a significant decrease in the level of personal responsibility and qualification of personnel of enterprises operating hazardous production facilities.

Besides, there are fundamental reasons of the existing machinery reliability problems at facilities, which mostly comprise hidden nucleation and development of machinery failures, as well as subjective and not timely assessment of machinery condition in real operational processes. That does not allow the personnel to carry out timely and efficient procedures in order to support high technical readiness level of the production. Consequently, the enterprise bear significant operating costs and losses from accidents and downtime of production associated with the sudden failure of process equipment.

The above-listed factors cause an urgent need for general application of automated control systems for safe resource-efficient operation and equipment repair at the hazardous production facilities.

 

Kostyukov V.N., Kostyukov An.V., Kostyukov Al.V. Automated control systems for safe resource-saving operation and maintenance COMPACS // Glavniy mehanik (Chief Meachnical Engineer). – 2015. – №4. – P. 66-73.

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Tags: condition monitoring diagnostics reliability resource-saving non-destructive testing technical condition machinery Date: 24.04.2018
Views: 457
 

Automated testing stand for machinery diagnostic and monitoring systems

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The aim of this work is to study the applicability of an automated stand for testing of machinery monitoring and diagnostics systems.

The work covered determination of algorithms and principles that this stand is based on.

Using the data of requirements and criteria, we developed a stand for automated testing of monitoring and diagnostics systems for pumps and compressors during a facility acceptance test.

The obtained results indicate the feasibility of application of such stands. Applying the stands allows to reduce labor costs while making the testing more full and accurate.

 

Kostyukov Al.V., Kazarin D.V., Efimov A.V. Automated testing stand for machinery diagnostic and monitoring systems // Science, Education, Business: Proceedings of Russian Radio-Day Scientific and Practical Conference for scientists, teachers, students, post-graduate students, industry and connection specialists. – Omsk, 2015. – p.124-131.

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Tags: condition monitoring diagnostics pump-and-compressor units non-destructive testing technical condition Date: 09.04.2018
Views: 578
 

Study of electric discharges activity in induction motors with an operating voltage of 380 V

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The work aimed at studying into applicability of control methods for partial discharges parameters for induction motors with an operating voltage of 380 V.

The study identified the theoretical background of possibility for the partial discharges inception at low supply voltage. Using existing methods of the partial discharges parameters recording, the measurements were carried out on a large number of low voltage electric motors.

The obtained results confirm the partial discharges presence in the low voltage motors and point to the feasibility of the partial discharges monitoring methods application in insulation of the critical low-voltage motors.

 

Kostyukov Al.V., Boychenko S.N., Schelkanov A.V., Burda E.A. Study of electric discharges activity in induction motors with an operating voltage of 380 V // Science, Education, Business: Proceedings of Russian Radio-Day Scientific and Practical Conference for scientists, teachers, students, post-graduate students, industry and connection specialists. – Omsk, 2015. – p.96-101.

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Tags: condition monitoring diagnostics non-destructive testing electric motor diagnostics technical condition Date: 27.03.2018
Views: 513
 
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