DYNAMICS SPC took part in the IX International Conference "Condition Monitoring and Machinery Failure Prevention Technologies - 2012" (CM / MFPT - 2012)
The IX International Conference "Condition Monitoring and Machinery Failure Prevention Technologies – 2012" was held in London on 12-14 June 2012.
During 40 sessions there were submitted 142 reports from more than 30 countries, including 11 from Russia. There was arranged a round table "Comprehensive structural monitoring and condition monitoring as a tool to optimize the maintenance of the refining and chemical industries equipment".
The conference and the roundtable were attended by DYNAMICS SPC representatives: Director General, Prof. V.N. Kostyukov and the head of STC "NeKoDiM" (Scientific and Training Center "Non-destructive testing, diagnostics and monitoring"), Ph.D., Associate Professor A.P. Naumenko.
The session "Real-time condition monitoring of machinery" was led by V.N. Kostyukov, who made a report "Real-time condition monitoring of gear pumps by the recurrent selection of the noise and periodic components of vibration". Moreover, the reports were admitted by:
A.P. Naumenko - "Designing and operation experience of real-time monitoring systems";
F.Ya. Balitsky - "Signs of intrinsic machine vibration nonlinearity features originated from developing malfunctions";
A.G. Sokolova - "S-discriminants spectra as a base for new vibration monitoring technique sensitive to early stage of machinery deterioration".
V.N. Kostyukov’s report
A.P. Naumenko’s report
Russian representatives at the conference «CM/MFPT2012»
The specialists of "Angarsk Petrochemical Company" JSC have been successfully trained and certified on the vibration analysis method of non-destructive testing
From the 16th to the 20th of July 2012 DYNAMICS SPC experts in cooperation with the Intersectorial regional training center of "Angarsk Petrochemical Company" JSC carried out the pre-certification training and certification of "APCC" JSC specialists.
Four specialists of nine have been primarily trained and certified as the 1st qualification level specialists in the vibration analysis method of non-destructive testing;
Five specialists of nine have been re-trained and certified on an extension of the 2nd qualification level specialist’s certificate.
As a result, all the experts have successfully passed the exams and have been certified in accordance with stated levels.
On behalf of "APCC" JSC managers and specialists DYNAMICS SPC received a positive feedback on the training effectiveness.
Computer monitoring system for accidents prevention and equipment control COMPACS® has been certified for seismic stability
DYNAMICS SPC received a certificate of the vibration monitoring system COMPACS® conformance to the regulatory requirements of GOST R 17516.1-90 item 5 to 9 points seismic impact on the MSK-64 scale; GOST R 52319-2005 (IEC 61010-1:2001).
The certificate has been issued on the basis of the test report on the seismic stability № 451-12-090 from 20/04/2012. "Corporation "VNIIEM" JSC.
An explosion protection certificate of the automated vibration analysis system for condition monitoring of equipment COMPACS® has been confirmed
DYNAMICS SPC has received a new certificate of the computer monitoring system for accidents prevention and equipment control COMPACS® conformance to the regulatory requirements of GOST R 51330.0-99 (IEC 60079-0-98), GOST R 51330.10-99 (IEC 60079-11-99) , GOST R 52350.28-2007 (IEC 60079-28:2006), GOST 51330.13-99 (IEC 60079-14-96), GOST R 52350.14-2006 (IEC 60079-14:2002), Ch. 7.3 of Electrical Installations Code.
At the International Business Leaders Summit DYNAMICS SPC received the award in the field of quality management TQM "Diamond Eye Award for Quality Commitment Excellence"
Over 200 business leaders from 50 countries worldwide attended the rewarding ceremony "Diamond Eye Award for Quality Commitment Excellence" in Geneva, Switzerland. Only two Russian companies were put forward for a decoration with such an honorable award in the field of Total Quality Management (TQM): JSC "Salavatneftekhimremstroy" and DYNAMICS SPC.
DYNAMICS SPC not only received the award "Diamond Eye Award", but also joined the international club of companies actively developing and applying approaches of Total Quality Management in daily work.
Total Quality Management is a special approach to the management. Total quality is a set of cultural characteristics, behavior and organization of a company which strives to provide the consumer with products and high quality services fully meeting their needs. The cultural code of the company involves the quality of all activity aspects and at the same time allows the company to avoid significant damages and losses.
The system of Total Quality Management – is primarily the system focused on the consumer. The customer comes first. Meeting the customer’s needs is the most important priority for the company. The expectations of the company will be successful only if the consumer’s needs are met. Companies which use the Total Quality Management system are very sensitive to the customers needs and are able to respond promptly to them, trying to recognize the mistakes and reduce the number of complaints.
DYNAMICS SPC took part in the Annual Roundtable "Refining and Petrochemicals in Russia and the CIS countries", held in Geneva, Switzerland.
World Refinery Association, the annual conference of the heads of Russian and the CIS refineries and petrochemical enterprises, as well as of leading technological companies, was held this year from 29 November to 2 December in Switzerland, Geneva.
The conference focused on Russian and the CIS petrochemical and refining industry development and the possibilities of petrochemical plants and refineries competitiveness improving in the international market.
The Deputy Director General, Ph.D. in Economics A.V. Kostyukov appeared on behalf of the DYNAMICS SPC with the report "Innovative resource-saving operation of refineries technological systems. The system COMPACS®". In his speech he told the story of vibration monitoring systems development and related about the features of the automatic condition monitoring and vibration diagnostics system COMPACS®, which automatically allows to:
diagnose and forecast the main malfunctions (> 95-98%) of refineries and petrochemical plants equipment with early detection, full use of resource and reparability guaranteeing;
warn the personnel about the nearest urgent actions to control the equipment condition;
monitor the performance of the systems diagnostic requirements and the staff actions;
create plans for real-time targeted repairs, based on awareness of the equipment actual technical condition;
eliminate design and installation errors;
optimize the flowcharts and the equipment structure;
maintain the database of diagnoses, operations, the equipment replacements and resources, to report on the equipment operation at all management levels.
DYNAMICS SPC took part in the Chief mechanics of Russian and the CIS refineries and petrochemical plants regular meeting
The meeting on "Organization and planning of equipment repairs, reconstruction and replacement at oil and petrochemical enterprises existing production. The experience of interaction between enterprises and contractors" was held from 21 to 25 November this year in the boarding house "Klyazma", Moscow region.
DYNAMICS SPC Deputy Director General, PhD in Economics Kostyukov A.V. took the floor at the meeting and presented the paper "From monitoring technologies to safe resource-saving operation of equipment. 20-year implementation results", which described the development of comprehensive monitoring systems for refinery process units equipment COMPACS®, expounded the current approaches to the entire system equipping. Particular attention was paid to our company program product Compacs Asset Management™ (SAM™). This product replaces the management functionality of standard ERP systems PM modules due to automatic creation of the report on maintenance reliability, safety, PM cost-effectiveness based on vibration monitoring systems COMPACS®, shows completely objective characteristics of staff activities CAM™ Index, as well as automatically generates orders for repair of equipment supplied with COMPACS® systems.
First implemented in the world in many Russian refineries, process control technology on a technical condition of equipment, both connected to a stationary system and diagnosed by portable vibration monitoring systems COMPACS®, ensures a significant economic effect, which is much higher than the cost of the systems implementation and maintenance, and has not still been surpassed by any other company in the world.
DYNAMICS SPC took part in the I Workshop "Manufacturing risks assessment and management in industrial safety"
The event was held in Moscow region, park-hotel "Solnechniy", October 27, 2011, and was organized by the Industrial and Technical Union "Risk management, industrial safety, control and monitoring" (ITU "RISCOM") and by the Research and Training Center (RTC), "Kachestvo" with the support of the Russian Federal Service for Ecological, Technical and Nuclear Supervision (Rostekhnadzor).
About 20 experts from such companies in the field of industrial safety as STC "Neftegazdiagnostika", RTC "Kachestvo", SPE "SibERA", LLC "INTERUNIS", JSC "Orgenergoneft", LLC "DIAPAK", LLC "Gazprom transgaz Ukhta", etc. took the floor at the workshop. The plenary report was presented by the ITU "RISCOM" President, Corresponding Member of RAS N.A. Makhutov.
Ph.D. in Engineering, Associate Professor A.P. Naumenko appeared on behalf of the DYNAMICS SPC with the report "Risk assessment of hazardous facilities equipment failure".
DYNAMICS SPC delegate −
Ph.D. in Engineering, Associate Professor A.P. Naumenko
ITU "RISCOM" President N.A. Makhutov (right) and
Chairman of the ITU "RISCOM" Leschenko V.V. (left)
DYNAMICS SPC took part in the scientific and practical conference "The experience of site-monitoring systems design and operation. Normative and methodological support: Status and Prospects"
The conference was held on October 26, 2011 in FGBU All-Russian Research Institute for Civil Defense and Emergency Situations (FC) of Russian MES (Moscow).
The conference was attended by more than 30 professionals from leading organizations in the design, production, maintenance and buildings and constructions condition monitoring, in the prevention of emergency situations at potentially dangerous and critical facilities of the Russian Federation.
The conference touched upon issues related to ensuring compliance of GOST R 22.1.12-2005 "Safety in emergencies. A structured system of buildings and constructions engineering systems monitoring and control. General requirements", as well as technical requirements for structured systems software-hardware complexes of buildings and constructions engineering systems monitoring and control.
Ph.D. in Engineering, Associate Professor A.P. Naumenko appeared on behalf of the DYNAMICS SPC with the report "The experience of monitoring systems design and operation", which was listened to with great interest.
DYNAMICS SPC took part in the 14th International Conference "Central and Eastern European Refining and Petrochemicals"
DYNAMICS SPC took part in the 14th International Conference "Central and Eastern European Refining and Petrochemicals", held from 11 to 13 October 2011 in Poland, Gdansk.
The conference was attended by over 200 representatives of the largest companies in Central and Eastern Europe. About 40 papers on petroleum refining and petrochemical industries were presented.
On behalf of the DYNAMICS SPC the report "COMPACS® system - an automatic vibration diagnostics and real-time comprehensive condition monitoring of equipment" was made by the First Deputy Director General, Ph.D. in Economics A.V. Kostyukov.
Our booth abounded with comprehensive information on advanced developments in real-time monitoring and automatic diagnostics of equipment.
The conference was held at a high scientific-technical level, a great interest from oil refineries in Eastern Europe was shown.