"Uralkali" JSC: Response to the operation of the benchtop system of rolling bearings vibration analysis COMPACS-RPP
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In June 2004 "Uralkali" JSC implemented the system COMPACS®-RPP. 100% of all supplied to the plant bearings were subjected to the acceptance test.
In 2005 over 15,000 bearings were inspected. Percentage of defect was 27,05%. In 2006 over 28,000 bearings were inspected. Bearings that failed the acceptance test were returned to the supplier for change. Due to that the percentage of defective bearings reduced to 8,67%.
The advantages of COMPACS®-RPP include the following:
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high speed
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low requirements to the staff skills
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industrial design that ensures high reliability
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fully automatic workflow, the operator has just to set the bearing and start the process of diagnostics.
The use of the system allowed to exclude the omission of low-quality bearings in the production and, consequently, improve the reliability and extend the life of equipment in operation.
The economic effect of the system COMPACS®-RPP implementation at repair production amounted several hundreds of thousands rubles.
Authors: Deputy Head of Department - Head of the monitoring and operation department T.I. Shabaev / 2006 Download the response
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