The COMPACS® system
Real-time vibration diagnostics
of machinery with probability close to 1
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In 2001 the quality management system of SPC Dynamics was put through facultative certification. In 2016 it was recertified for compliance with standards ISO 9001:2008. Its results confirmed a high level of goods and services quality management. In 2001 the quality management system of SPC Dynamics was put through facultative certification. In 2016 it was recertified for compliance with standard GOST ISO 9001-2011. Its results confirmed a high level of goods and services quality management.
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Home Customers & responses Responses "Saratov Refinery" JSC - Response to the benchtop system for vibration analysis of rolling bearings COMPACS-RPP

"Saratov Refinery" JSC - Response to the benchtop system for vibration analysis of rolling bearings COMPACS-RPP

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In June 2006 "Saratov Refinery" JSC implemented the system COMPACS®-RPP. Initially were tested all previously purchased (before the system implementation) bearings. Over 50% of them were discarded. The newly delivered bearings from the supplier, who already knew of the impending inspection, were also subjected to control. 100% of all delivered bearings underwent the acceptance test.

967 bearings were tested. Percentage of defects was 23%. The bearings that failed the acceptance test, were returned to the supplier for change. In the last delivery of the bearings the rejection was only 7%. The supplier, aware of the impending 100% control, has become more careful in the matter of quality bearings delivery.

The advantages of COMPACS®-RPP include the following:

  • high speed of operation;
  • low requirements to the staff qualification;
  • industrial design that provides high reliability;
  • fully automatic workflow; the operator has just to set the bearing and start the process of diagnostics.

The use of the system allowed to exclude the omission of low-quality bearings and, consequently, to improve the reliability and extend the operating equipment resource.

The economic effect of COMPACS®-RPP is an exclusion of any equipment failures caused by defective bearings. Previously, during six months due to the bearing defects 2 or 3 serious pump failures and 10 or 12 unscheduled pumps shutdowns occurred.

 

Authors: Deputy Chief Mechanic, D.M. Galeev / 2009

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Tags: bearings vibration analysis COMPACS-RPP acceptance test Date: 28.08.2009
Views: 1030
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