"Tobolsk-Neftekhim" LLC: Response to the COMPACS condition monitoring system for the shop DBO-10 machinery

In 1998 in one of the biggest shops of "Tobolsk-Neftekhim", LLC - DBO-10 shop, condition of more than 36 of the most important pump units were monitored by the COMPACS^® system.

In 2012 they were joined by 13 more pump units. Today, all this units’ condition is controlled by the 108 vibration channels and 36 current strength measuring channels.

When the condition of the controlled units is changing to worst (if case when nominal value of vibration parameters of bearing assemblies are above the threshold values) the COMPACS^® system issues voice and written warnings and recommendations to improve the situation and names the most probable cause of the unit’s condition worsening.

Due to the above-mentioned as well as the Compacs-Net^® diagnostic network operating at the enterprise and allowing the personnel in charge to get the information on the condition of pump units from their working places, connected to the intra-plant computer network, the personnel of the enterprise became able to reduce the downtime of pump units caused by the unscheduled repairs. That helps to release the product in full amount and in time.

Authors: Mechanic of ESTZ Kokan K.L.,Shop manager of DBO-10 Poluyanov I.S. / 2014

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