Scientific and Production Center "Diagnostics, Machinery Reliability and Complex Automatisation" DYNAMICS SPC is a business partner of the plant and has been expertizing the industrial safety of critical equipment since 1999. To solve these problems the Centre established a laboratory for Non-Destructive Testing and Technical Diagnostics, staffed with highly qualified specialists in industrial safety and non-destructive testing, advanced equipment of "Time Group", "Krautkrammer", "Diaton - RAC", systems and instruments for vibration analysis developed by DYNAMICS SPC. Besides classical NDT methods:
- Capillary (color),
- Metal hardness measuring,
they also apply advanced NDT methods for diagnostics such as vibration and acoustic emission.
The Centre performs work on tight schedule and with high quality through highly qualified specialists and modern equipment. Over the period of cooperation, the Centre diagnosed 29 units of process equipment and 200 rolling bearings with the help of non-destructive methods that allowed detecting equipment defects and providing repair, thus preventing possible emergencies. Service life of the operative equipment was extended on the basis of data and calculations, thus saving significant funds that would have been spent on the replacement of equipment that worked out its resource, specified by the manufacturer.
Totally during 1999 and 2000 the following works were performed and delivered to "Omsktekhuglerod" JSC:
- Conclusions on the results of non-destructive testing - 82 pcs.
- Stress calculation and remaining life operation - 28 pcs.
- Expert reports on industrial safety - 28 pcs.
- 10 diagnostic reports for 200 bearings.
At the moment the agreement has been signed and tank stock in the shop № 4 is under diagnostics.
I consider it expedient and profitable further cooperation with DYNAMICS SPC, which approved itself as a reliable business partner that can quickly and efficiently solve complex technical problems.
Authors: Chief Engineer S.I. Yatchuk / 2001
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