Conclusion on the possibility and expediency of the real-time condition monitoring system ACS SRM™ COMPACS® application in chemical and petrochemical enterprises and refineries of Russia by the results of testing and trial operation.
1. Work on creation and implementation of the systems of technical condition vibration monitoring of PCC pumps-and-compressors equipment have been conducted by JSC "Sibneft-Omsk Refinery" and DYNAMICS SPC since 1991, according to the instructions of the Ministry and government bodies of supervision, set out in the following documents:
1.1. Letter from GU GM and GE of the Ministry of Petrochemical Industry of the USSR N19-1-14/1318 dated 25/07/1989.
1.2. Letter from the Ministry of Petrochemical Industry of the USSR N12-L-1/178 dated 28/03/1991.
1.3. Letter from GU PO of the State Ministry of Internal Affairs of the USSR N7/2/338 dated 02/04/1991.
1.4. Test report of the system of vibration monitoring and prediction of the technical condition of the bearings of centrifugal mechanical-technological plants SVIP-64M dated 30.07.1991.
2. Real-time condition monitoring system for on-condition maintenance, developed by DYNAMICS SPC, is a set of stationary systems COMPACS®, portable vibration analysis systems Compacs®-micro and diagnostic network Compacs-Net®.
The system provides an automatic assessment generation of current and prediction of future technical condition of equipment that allows its on-condition maintenance and creation of repair schedules for the current and coming periods.
The system allows by means of continuous monitoring of parameters of the main technological equipment, controlled by the stationary systems COMPACS®, and periodic vibration monitoring of auxiliary equipment, controlled by the portable vibrodiagnostic systems Compacs®-micro, through their work in the diagnostic network Compacs-Net®, to carry out an automatic vibration diagnostics and monitoring of the machinery technical condition.
The system provides a visual display and gives a voice message corresponding to the state of the technological equipment.
Built-in expert system automatically determines and predicts the failure of the monitored equipment and gives recommendations to the staff for further actions.
The system archives the results of measurements and displays the graphs of diagnostic features deviations over time (trends).
Authors: Head of Omsk Department of the State Technical Supervision Service of Russia S.N. Medvedev / 2003
Download the response