The COMPACS® system
Real-time vibration diagnostics
of machinery with probability close to 1
Русский Русский     EnglishEnglish 
Menu
Home
Products
Customers & responses
Personnel training
About company
News
Publications
Contacts
Awards
  • 2016 "Russia’s Honoured Engineer"
  • 2016 "Recognition"
  • 2016 "Import Substitution"
  • 2016 "Innovations and Quality"
  • 2015 "Outstanding manager"
  • 2015 "100 best goods of Russia"
  • 2015 "ESQR’s Quality Achievements Awards"
  • 2014 "Best Quality of Rolling Stock and Complex Technical Systems Contest conducted by Russian Railways"
  • 2014 "Highly-efficient  company"
  • 2014 "Reliable supplier"
  • 2014 "Leader of the Industry"
  • 2014 "Accountant of the Year"
  • 2014 "Technological breakthrough"
  • 2013 "Business elite of Russia"
  • 2013 "Top 100 of Russian Goods"
Tags Cloud
Follow us
Facebook Twitter LinkedIn YouTube Google+ RSS
Certification
In 2001 the quality management system of SPC Dynamics was put through facultative certification. In 2016 it was recertified for compliance with standards ISO 9001:2008. Its results confirmed a high level of goods and services quality management. In 2001 the quality management system of SPC Dynamics was put through facultative certification. In 2016 it was recertified for compliance with standard GOST ISO 9001-2011. Its results confirmed a high level of goods and services quality management.
Orphus system
Home Customers & responses Responses "Gazprom dobycha Orenburg" LLC: Response to COMPACS-RPP system for vibration analysis of rolling bearings

"Gazprom dobycha Orenburg" LLC: Response to COMPACS-RPP system for vibration analysis of rolling bearings

Print

In 2005 COMPACS®-RPP system has been implemented at the Production-technical services and marketing base (since 01.01.2013 – Logistics department) of "Gazprom dobycha Orenburg", LLC. Bearings, supplied for the repair needs of "Gazprom dobycha Orenburg", LLC, are subjected to acceptance tests. An average number of bearings, subjected to the acceptance tests, is 8000 pieces per year. The expert system for bearing defects diagnostics is based on the envelope spectrum analysis of a vibration signal and detects particular bearings defects: of inner and outer races, rolling elements and cage.

Bearings database includes information on the bearing number, its inner and outer diameters, quantity of rolling elements, their diameters and contact angles. The software provides ability to correct information on the bearings parameters from the operator’s desk. Calculation of the bearings frequencies with allowance for rotation frequency within the bearing testing is carried out automatically. There has been provided capability to accumulate the information on the tested bearings signals in a special archive.

Bearings that fail the acceptance tests are returned to suppliers for replacement. It is practiced to roll the previously used bearings for their health diagnostics and capability of their realignment on the processing equipment.

The system advantages are as follows:

  • high speed of operation;
  • low requirements to personnel qualification;
  • industrial design, providing a high reliability;
  • completely automatic operating process - an operator has only to install the bearing and run the diagnostic process.

The system application has allowed to exclude access to production of low-quality bearings and, as a consequence, improve reliability and extend the equipment service life.

 

Authors: Chief engineer I.V. Andreev / 2013

Download the response


Tags: bearings vibration analysis COMPACS-RPP acceptance test Date: 20.12.2013
Views: 1064
« Prev. Next »