Since December 2008 our company has successfully operated an integrated area of rolling bearings acceptance test, based on the system of bearings vibration monitoring COMPACS®-RPP, which provides all the conditions of the bearings acceptance test, namely, reactivation, finishing washing and drying of bearings, their visual-measuring control with measurement of magnetization and demagnetization, vibration monitoring of bearings with bore diameters from 7 to 120 mm on the system COMPACS®-RPP (drives 1608 and 1602) and their conservation after the acceptance test.
100% acceptance test of the acquired rolling bearings and their diagnostics before they are installed are carried out in the area.
The area implementation allowed us to exclude the installation of low-quality bearings, thus ensuring their safe operation and increased the machinery residual life. Since the implementation more than 350 bearings from different suppliers have been tested. The percentage of delivered defective bearings has decreased from 60% to 20%. In addition, the plant has stopped acquiring bearings from companies offering low-quality bearings.
I would like to point out that the system of rolling bearings vibration monitoring COMPACS®-RPP is reliable, convenient, easy to use and does not require specially trained engineers and technicians – 3-4 class for locksmiths is quite enough.
Authors: Chief mechanic of the Fergana Refinery E. Abduraimov / 2008
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