Currently "Astrakhangazprom" LLC has implemented in its production 5 systems COMPACS®, which monitor the technical condition of 155 pump-compressor units. In 2001 - 78 units, in 2003 - 77 units: U-1.731 - 53 assemblies, U-1.732 – 16, V-1.734 - 21, 4U-151 – 9, (1-4) U-172 - 56 assemblies.
The systems prevent sudden failures of units due to lack of lubrication, bearing defects, violation of balancing, alignment, fastening, cavitation, hydroblows, motor defects, etc. In addition the systems display automatically the defective units and the names of defects on the color screen of diagnostic station, issue a residual life prediction and verbal warnings to personnel.
The diagnostic network Compacs-Net® and five stations for users have been installed.
Information on the technical condition of equipment is transferred in real time through the diagnostic network Compacs-Net® to the stations (PC) of users in the CMDt, CEDt, CIA, TSDt and to the chief mechanic of the third production.
The systems provide the shifting of units to on-condition maintenance instead of SPR system according to the "Electric Curtain pump and compressor units equipped with the system COMPACS®. Operating rate of vibration", approved by the State Technical Supervision and the Ministry of Fuel and Energy of Russia.
The implementation of the system COMPACS® resulted in the significant increase of processing units reliability with the full use of units resource. Cost savings for repair of units is estimated at more than 3 million rubles, and the reduction of losses due to underproduction exceeds 30 million rubles.
Authors: Head of TSDt V.P. Kiyashko / 2004
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